Tag Archives: reprimered

Recrafting An Old Wine Barrel – Finished

Sneak peak on a special order – Part 5

As you may recall, the product that we started with was almost unrepairable.  One end of the old wine barrel had been sitting in dirt for a time and that included mud at some junctures, which in-turn started rotting the wood on the end of the staves.  The owner was willing to go along with whatever was needed so we went to work.

We decided early on that the one bad head or cap would have to be the bottom of the barrel and we would add an extra layer of wood to beef up the barrel.  We struggled a bit getting the old stain off because it’s a bit sticky and gooey when being sanded.  Another issue with the sanding was the uneven surface caused in part by the staves being rotten, which didn’t allow each stave to have equal strength or hold together very well.

By the way, when we say ‘we’ we’re mostly talking about Ron who did a vast majority of the work on this project barrel.

We overcame the extra work and now the staining and sealing we’re next.  Of course prepping is in order first and as we stated, one of the more tedious jobs to do.  The owner of the barrel asked for a darker look which we’ve done before and call leather.  Then it was onto the hoops, which would be painted burgundy.  Everything went well until we decided there was too much pitting and redid one band.

That led us to now, where we cleaned up the barrel by giving the bands a quick buffing.  We looked over the barrel and touched up anything we thought wasn’t right but the owner thought it looked great so we were done.  We should add, the weather was cold and wet at the end of this project making conditions, well, let’s just say a bit of a pain.

Two barrels

BLOG STORY SPECIAL – Ask for these two barrels and receive $100 off the sale. (see below for more info)

Although this was someone else’s cask that we worked on along with being a barrel we wouldn’t normally recraft – hopefully this little five part story offers some insight into what we do to each product we work on and the lengths we will go to make it right.

In the future, Paso Wine Barrels will offer other stories of our work and business as we move along.  If you ever have any questions about wine barrels whether they’re ours or not, ask us and we will try to tender an answer.

As they say in wine country, ‘Saluti’ – or as we say Salootie Patootie!

Ron and Daryle Hier

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WineBarrelBizCard-background

http://pasowinebarrels.com/

BLOG STORY SPECIAL – Ask for the two barrels shown in the story above and receive $100 off the sale.  Click here to email for details.

CHECK OUT OUR USED BARRELS AS WELL

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Recrafting An Old Wine Barrel – Painting … And More Painting?

Sneak peak on a special order – Part 4

Our special project barrel has been a lot of work including the simple sounding prepping – but most everything has gone rather smoothly … until now.

OldWineBarrel-painted_primered

More trees were chopped down to aid us in redoing one of the bands after initially painting the entire barrel’s hoops.

We may or may not have mentioned it but if you had looked closely at the head bands in the pictures – those hoops that were at the far top and bottom – they weren’t in good shape.  We sanded and prepped them for primer and paint but didn’t like the way they came out with one particular hoop.  The primer had covered some of the pits and it’s not unusual for paint to take care of any other very minor pits.  However, we didn’t like the way it appeared after drying, so we striped it again – we use dark grey primer as seen in the picture.

Note: we know that some of these imperfections come with dealing with an old wine barrel and sometimes we let these blemishes go but in this instance, they were pronounced and it was our artistic impression that we should do this one band over again.

Regardless, the one band was once again primered, sanded, prepped and then painted one more time.  The overall look was better and we were happy with the end result.  The barrels owner inspected what we had done and couldn’t wait to get his renewed barrel back.

We will buff it out and give it one final cleaning.  Looks like one last installment is necessary as we unveil the final product.

By the way, we need you to vote in our band color poll.  It’s quick with just one question.  Go here: https://pasowinebarrels.wordpress.com/2014/01/22/wine-barrel-bands-what-color-looks-best/

Salootie Patootie!

Ron and Daryle Hier

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WineBarrelBizCard-background

http://pasowinebarrels.com/

CHECK OUT OUR USED BARRELS AS WELL